Deliverables & Milestones

Deliverable reports can be found here.

Work Package No. 1

M1.1 - Proof of concept for the developed burner parametrization utilizing active learning strategies and complex geometries enabled by additive manufacturing

Model parameter settings and results regarding emissions and temperature distribution, as well as the underlying model hypothesis for redesign

M1.2 - Burner part created by additive manufacturing with resistant metal powders

Printed burner part prototype and printer/manufacturing setting for respective material.

D1.1 - Final burner characteristics for parametric adaption

Final report on burner parameters and design criteria for retrofitting of the analysed burners based on CFD simulations. (BFI)

D1.2 - Metal powder characterisation and test results

Report on elaborated material characteristics and their interaction with combustion and fuel gas at high temperatures. (VDM)

D1.3 - Burner tests finished

Report on adapted burner performance for transitional and future duels. (BFI)

D1.4 - Labratory test finished

Report of influence of combustion gases on oxidation phenomena of steel grades. (BFI)

D1.5 - Results of retrofitted burner tests

Report on test results of the adapted burners using AI-supported design and additive manufacturing. (BFI)

Work Package No. 2

M2.1 - Inventory of potential heat sources already available at industrial sites

List and features of potential heat sources for short-term heat recovery.

M2.2 - Selected heat sources for heat recovery

List of selected heat sources with description of the reasons.

M2.3 - Mass and energy balance process models for heat recovery scenario analyses

Short overview of developed models for making medium-long term heat recovery scenario analyses.

D2.1 - Short-term heat recovery analysis

Report on most promising sensible heat sources based on theoretical analysis, and on suitability of recuperators/regenerators. (FER)

D2.2 - Heat recovery concepts

Document on heat recovery concepts and savings from selected sources, and description of heat recovery devices operating ocnditions. (SSSA)

D2.3 - Heat recovery pilot tests

Report describing the results obtained in pilot tests on heat recovery with modified existing recuperators. (KUP)

D2.4 - Medium-long term heat recovery scenario analyses

Report describing the most promising identified scenarios of heat recovery considering the future evolutions of steelworks. (SSSA)

Work Package No. 3

M3.1 - Individuation of best technologies able to increase charging temperature of slabs/billets in reheating furnaces

List of technologies (coverage panels, coatings…) to reduce CO2 emission and fuel consumption in the reheating process.

M3.2 - Energy and emissions process mod-els to simulate specific energy to the change of production conditions of rolling mill

Models to predict the energy demand scenario as plant conditions change and to support the plant in scheduling rolling programs.

D3.1 - Best of charging technologies

Report documenting the definition of the most suitable technologies for hot charging in reheating furnaces. (ADI)

D3.2 - Charging Technologies savings

Calculation and evaluation of economic, fuel, and emissions savings due to studied technologies. (ADI)

Work Package No. 4

M4.1 - Final electrical element test material selection

End-user selection of test preferences decided.

M4.2 - Retrofitting and adaptations finalized for the hybrid furnace including HAZOP risk assessment

Furnace approved to operate based on technical safety.

M4.3 - Pilot tests performed

Tests successfully run.

D4.1 - Process KPIs

Process KPIs as fundamental background information. (ADI)

D4.2 - Laboratory tests finished

Report documenting the details and results of descaling laboratory tests. (BFI)

D4.3 - Furnace Wall temperature and gas modelling

Report documentation the details and results of the furnace modelling. (KAN)

D4.4 - Pilot test finished

Report documenting the details and results of tests at the pilot walking beam furnace. (SWE)

D4.5 - Technical assessment

Documentation of the technical assessment of hybrid heating. (SWE)

Work Package No. 5

M5.1 - Technology assessment finalized

Final assessment of investigated solutions documented.

D5.1 - Life Cycle Analysis

Final LCA results evaluated. (SSSA)

D5.2 - Scenario analysis

Technical assessment about application of hybrid heating. (FER)

D5.3 - CO2 saving poten-tial and H2 demand

Calculation and evaluation of the CO2 saving and H2 demand of the considered technologies on a European level. (BFI)

D5.4 - Roadmap

Roadmap for the implementation of the new technologies to reach the decarbonization of the downstream processes. (BFI)

Work Package No. 6

D6.1 - D&C Plan

Dissemination and Communication strategy and plan. (SSSA)

D6.2 - Website

Project website online. (BFI)

D6.3 - First D&C report

Report of D&C activities carried out on M1-M18. (SSSA)

D6.4 - Second D&C report

Report of D&C activities carried out on M19-M30. (SSSA)

D6.5 - Final D&C report

Report of D&C activities carried out in the project. (SSSA)

D6.6 - Initial exploitation strategy

Initial exploitation strategy with transferability analysis to drive project development. (BFI)

D6.7 - Final exploitation strategy

Final exploitation strategy for project outcomes and KERs. (BFI)

Work Package No. 7

D7.1 - Consortium Agreement

Consortium agreement between all partners. (BFI)

D7.2 - Project Management Plan

A document containing the project management procedures. (BFI)

D7.3 - Quality Control Plan

A document containing the targets and procedures for quality control and risks management. (BFI)

D7.4 - Data Management Plan

A document containing the data management procedures. (BFI)

D7.5 - Ethical and legal project guidelines

Guidelines concerning ethical and legal aspects. (BFI)